Large-diameter Integrated Saw Pulley Body
Large-diameter Integrated Saw Pulley Body

Large-diameter Integrated Saw Pulley Body

The large-diameter integrated saw wheel body is fabricated through a single-piece steel billet forging process combined with integrated ring-forming technology – resulting in a seamless, weld-free disc or ring-shaped blank material – and serves as the core base material for heavy-duty stone sawing machines, rough-cutting saws, bridge-type large saws, metal cold-cutting saws, and belt saw wheels. Unlike steel plate-cutting or welded-assembly saw wheels, the integral forging process ensures dense metallographic structure and intact fiber orientation within the wheel body; this blank is then machined – including turning, drilling, fabrication of vibration-damping grooves, heat treatment, and welding of alloy tooth profiles – into finished large saw wheels designed for heavy-duty sawing equipment operating under high loads, high speeds, and continuous cutting conditions. This material represents a premium-grade forged blank specifically engineered for high-end heavy-duty sawing machinery.
Send Inquiry

Product Advantages

 

High-speed operational stability: The integrated forging blank features low residual stresses, minimal runout at the high-speed rotating end surface, and high cutting flatness; Fatigue resistance and crack resistance: The continuous annular forging flow path prevents cracking even under prolonged alternating impacts, making it ideal for 24-hour continuous production; Controllable deformation: Compared to thick-plate cutting, the forging blank undergoes stress relief prior to precision machining, grooving, and welding of the toothed edges, resulting in reduced warpage deformation; Higher safety factor: Eliminates the risk of high-speed wheel failure associated with spliced welding saws, ensuring safe, continuous operation in stone and steel manufacturing plants.

 

Product Features

 

 

 

The integrated, seamless design completely eliminates the risks associated with welding deformation and weld stress concentration.

 

01

 

Large-diameter disc forming ensures high baseline accuracy for flatness and roundness, as well as excellent dynamic balancing performance.

02

 

Stress is fully released; after heat treatment, the material is less prone to warping, deformation, or vibration.

03

 

Safe, stable and reliable: Eliminates the risk of weld failure and prevents the potential for wheel fracture under heavy-load operating conditions.

04

 

video

 

 

Related products

 

Habdf9d515a5a4d6aa5f38e5db083212cb

Agricultural soil turning crusher

The Agricultural Tilling and Breaking Machine – also known as the Open-Pit Soil Breaking Roller or the Carbide Rotary Tilling Rotor Assembly – is the core working component of heavy-duty rotary tilling machinery, specifically designed for compacted hard soils, rocky wastelands, and orchard or mountainous terrain. The entire machine features an integrated welded construction consisting of a thickened steel plate disc combined with tungsten steel carbide breaking teeth, replacing conventional straight-tipped rotary tilling blades. During operation, it simultaneously performs multiple functions – tilling, soil breaking, and debris fragmentation – enabling the thorough breakdown of large soil clumps, gravel, and compacted soil layers in a single pass. This machine is widely compatible with four-wheel tractors and crawler-type micro-tilling equipment, addressing industry challenges such as poor stone-handling capability of conventional tillage equipment, inadequate soil fragmentation, and frequent blade breakage during deep tillage. It serves as a specialized soil breaking accessory for reclaiming wastelands, deep tillage in orchards, and land preparation in mountainous areas.

On-site installation: Application scenarios

Stone processing industry: granite and marble bridge-type large saws, rough-cutting saws, and multi-blade combination saws – saw blade base materials; Steel pipe cutting: large-scale metal cold-cutting circular saws and heavy-duty sawing tables for bar cutting machines; Wood/ bamboo processing: large-scale log splitting saws and heavy-duty woodworking circular saws; Mining and construction materials: heavy-duty mining sawing equipment for basalt, sandstone, and bluestone; Sawing machine accessories: large-scale band saw machines – driving pulleys, driven pulleys, and tension pulleys (forged blanks); Waste material recycling: heavy-duty scrap steel shearing saws and large sawing tables for cutting scrapped vehicle bodies.

H3e5520b36cf8435081688ce13e8f29d8F

 

 

FAQ

Q: Which port do you ship from?

A: We usually deliver goods from Qingdao Port.

 

Q:Do you have technical suppor

Yes, we have professional technical support.
Our engineers can provide you with technical advice, installation guidance and after-sales service.

 

Q: Will my drawing and product be confidential after you get it?

We can sign a non-disclosure agreement for all matters related to your project.

 

Q: What is the basis for the quotation?

A:The quotation is based on comprehensive calculation considering factors such as material, specification, processing difficulty, quantity, and surface treatment. Larger quantities receive preferential treatment.

 

Q:What is the warranty period?

A:We provide 1 year warranty for our products.

 

Q:What if the goods have quality problems?

A:Please send us photos or videos, we will solve it for you soon.

 

Q:Can we visit your factory?

A:Welcome to visit our factory anytime.

 

Hot Tags: large-diameter integrated saw pulley body, China large-diameter integrated saw pulley body manufacturers, suppliers, factory, Flange fitting, heavy duty drive chain, High precision laser cutting, High speed laser cutting, Laser Cut Stainless Steel Plate, Non standard Cutter Head