Product advantage
High precision
The rotary gear adopts precision machining technology to ensure high transmission precision and positioning accuracy.
01
High load capacity
Designed to withstand high torques and heavy loads, suitable for heavy equipment.
02
Long life
High quality materials and advanced heat treatment process extend service life.
03
Low noise
Precision tooth design and excellent lubrication reduce operating noise.
04
Modular design
Easy to install and maintain, reducing downtime.
05
peculiarity
High rigidity
The gear structure design is optimized to ensure no deformation under high loads.
Wear resistance
Surface hardening treatment improves wear resistance.
Customized design
Size, number of teeth and modulus can be customized according to customer needs.
Scope of application
Machine tool industry
Rotary table for CNC machine tools.
Automation equipment
such as robot joints, turntables, etc.
Wind power equipment
for yawing and variable pitch systems.
Construction machinery
such as excavator, crane rotation mechanism.
Production process description
Demand analysis: Communicate with customers to clarify the size, module, number of teeth, precision and other requirements of the gear.
Design drawing: Design the tooth shape, structure and material of the gear according to the requirements.
Material preparation: Select the appropriate alloy steel, stainless steel or cast iron material.
Roughing:Using lathe, milling machine for blank processing, preliminary forming.
Tooth shape processing:Use gear hobbing machine, gear shaper machine or CNC gear machining equipment to process tooth shapes.
Ensure profile accuracy and surface finish.
Heat treatment:The surface hardness and wear resistance of gear are improved by carburizing, quenching and nitriding.
Finishing:The gear grinding machine is used for precision grinding to ensure tooth shape and dimensional accuracy.
Surface treatment:Such as chrome plating, phosphating, etc., to enhance corrosion resistance and wear resistance.
Quality inspection:①Size inspection: Ensure compliance with design drawing requirements.
②Tooth profile detection: Check tooth profile errors using a gear measuring instrument.
③Hardness test: Verify the effect of heat treatment.
④Assembly test:
The gear is assembled into the rotating table for operational testing to check noise, vibration and transmission efficiency.
Packing and delivery: Packing according to customer requirements to ensure that there is no damage during transportation.
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