High-efficiency double-helical feeder
High-efficiency double-helical feeder

High-efficiency double-helical feeder

The High-Efficiency Double-Spiral Feeder is an automated conveying system that enables forced, continuous, and quantitative material feeding through the synchronized engagement of two helical shafts. It is primarily designed for the stable discharging and precise feeding of powders, granules, fibers, moist viscous materials, or materials prone to bridging or clumping. The system consists of a material hopper, a breaker mechanism, a dual-spiral main shaft, a trough body, a synchronous drive assembly, and a variable-frequency/weight-based control system. Compared to single-spiral feeders, this system offers higher conveying capacity and superior anti-blocking and anti-bridging performance; it supports both volume-based and weight-based metering configurations and is widely compatible with various continuous production lines. Customization is available for construction from carbon steel or 304/316 stainless steel materials.
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Product Features

Dual‑shaft counter‑rotating self‑breaking‑arch structure ensures smooth feeding without blockage for wet, caked rock wool ore materials with large particle‑size differences.
High‑efficiency variable‑frequency speed regulation design enables dynamically adjustable feeding flow to adapt to different capacity loads of the production line.
The fully enclosed body effectively prevents dust leakage and meets the environmental dust‑removal requirements of thermal insulation material factories.
The spiral blades are made of wear‑resistant manganese steel and can be strengthened by hardfacing welding to support 24‑hour non‑stop heavy‑duty production.
Dual control modes: on‑site local manual control + remote automatic control via DCS/PLC central control system.

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Working principle

 

The mixed mineral materials in the storage bin fall by gravity into the sealed housing cavity of the feeder and fill the space between the two screw shafts.
The drive motor, paired with a hard‑tooth surface reducer and a precision synchronous transmission mechanism, drives the twin screw shafts to rotate synchronously in opposite directions.
The screw blades push the materials forward for axial conveying. The two shafts shear and agitate each other to actively break up agglomerated mineral materials, eliminate material bridging and suspended voids, and prevent material interruption.
The frequency converter adjusts the motor speed in real time to change the screw feeding volume and achieve stepless adjustable flow. When a loss‑in‑weight weighing module is optionally equipped, closed‑loop feedback control of the flow is formed to further improve the batching metering accuracy.
Materials are discharged evenly and stably from the discharge port and sent to the bucket elevator or cupola charging system.
The control system monitors current, material blockage and material level signals in real time to realize equipment interlock protection and automatic continuous production of the whole line.

 

Efficient and stable feeding with small fluctuation in discharge flow, stable smelting conditions, and greatly reduced bulk density deviation of finished rock wool products

 

 

Wear‑resistant components feature a longer service life, the whole machine has a low failure rate, unplanned downtime is reduced, and the operating efficiency of the entire production line is improved.

 

 

It boasts a wide production capacity coverage, compatible with facilities ranging from small pilot production lines to large‑scale high‑speed rock wool production lines, and supports non‑standard customization.

Product Advantages

 

Application field
 
 
 

 

 

Raw Material Batching and Conveying for Slag Wool and Inorganic Fiber Insulation Material Production Lines

 
 

 

Complete set of automatic centralized batching system equipped with high‑efficiency metering feeding equipment

 
 

 

Complete set of automatic centralized batching system equipped with high‑efficiency metering feeding equipment

 
 

 

Working conditions for the airtight, high‑efficiency and quantitative conveying of non‑metallic granular and lumpy minerals in the building materials industry

 
FAQ

Q: Do you have different models for selection?

A: Yes, we have multiple models with different capacity, power and size. Please tell me your working requirements, we will recommend the suitable model for you.

 

Q: What's your minimum order quantity?

A: MOQ is 1 set, we support single machine order and whole production line solution.

 

Q: What is your production lead time?

A: Normal delivery time: 15–30 working days after receiving your deposit

 

Q: Can you design the whole production line for us?

A: Sure. Please send your requirements: raw material, required output, factory area, target finished product. We will draw layout plan and offer full line solution.

 

 

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