Customizable cutter shaft assembly
Customizable cutter shaft assembly

Customizable cutter shaft assembly

The customizable cutter shaft assembly serves as the core rotating component for various cutting, crushing, pulverizing, and planing machines. It is an integrated assembly comprising a main shaft, tool holders or cutter discs, blades, locking mechanisms, bearing seats, and flanges. These assemblies can be custom-engineered to meet specific requirements regarding material characteristics, equipment models, production capacity, and installation dimensions. They are widely used in equipment such as crushers, wood chippers, wood shaving machines, rock wool cutters, plastic shredders, and rotary tillers to perform shearing, crushing, planing, and pulverizing tasks. Supplied as a fully integrated, pre-assembled, and tested unit, the assembly is ready for immediate installation, saving customers the time and effort of sourcing individual parts and performing assembly and calibration.
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Product Video

 

 

 

 

 

 

 

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Product Features

 

Customization: Shaft diameter, total length, number of tool holders, blade type, mounting flange, keyway, and blade spacing can all be designed to specifications to suit various host machines.
Integrated Assembly: The main shaft, cutter head, blades, and fasteners come pre-assembled and dynamically balanced, ready for immediate installation onto the host machine upon delivery.
Material Options: Main shafts available in 45# quenched and tempered steel or 40Cr alloy steel; tool holders can feature a wear-resistant overlay; blades available in alloy steel or cemented carbide.
Dynamic Balancing: Dynamic balance verification is performed prior to shipment, ensuring minimal vibration and low noise during high-speed operation.
Modular Tool Holder Design: Blades are independently secured, allowing for individual replacement due to wear without needing to replace the entire cutter shaft.
Structural Options: Various configurations available, including helical tool holder arrangements, linear arrangements, and disc-style cutter heads.

 

 

 

Product AdvantagesH25d51b7bab1744c79a6db738e491d9caU
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    The equipment fits perfectly without modification: custom-sized structure tailored to requirements, seamlessly compatible with customers' existing tillers and tractors without cutting or modifications.

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    Enhanced adaptability to specific operating conditions and extended service life: Materials and structures are customized according to the client's site conditions (stone-rich terrain, paddy fields, soft soil), offering wear resistance and fracture resistance far exceeding those of standard models.

  • Flexible cost control: Materials, thicknesses, and tooth profiles can be freely combined; customers may choose between high-performance tungsten steel or cost-effective manganese steel options based on their budget.

  • Convenient after-sales service: Standardized component specifications ensure quick replacement of gears, discs, or shafts without compatibility issues.

 

 

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Working principle

Power coupling transmission: A spline/tapered shaft head customized and matched to the customer's equipment interfaces with the tractor's power output shaft, driving the entire cutter assembly to rotate synchronously at high speed; Customized deep penetration: Cutter disc height and tooth protrusion length are tailored to specific field conditions, enabling precise control of plowing depths ranging from 20 to 35 cm, with alloy teeth capable of cutting through deep layers of hard soil and gravel; Layered cyclic crushing: Interleaved spiral arranged cutter discs repeatedly impact, shear, and grind soil fragments and gravel during rotation, achieving progressive fragmentation; Adaptability-based land preparation: Tooth spacing and number of cutter discs are adjusted for dry land, paddy fields, or rocky terrain to control soil fineness, completing both tillage and soil fragmentation in a single operation without requiring secondary harrowing; Stable continuous cultivation: The entire shaft structure features main shaft diameter and disc thickness customized according to the customer's horsepower requirements, balancing overall load distribution, reducing equipment wear, and ensuring long-term stable cultivation performance.

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Product Application Scenarios

Customized land preparation equipment for overseas farms: Designed for farms in Southeast Asia, Europe, America, and Middle Eastern countries, compatible with various local tractor horsepower specifications, featuring customized complete blade assemblies; Specialized narrow-depth plowing solutions for orchards: Customized short-width blades for dwarf fruit trees and dense plantations, ensuring inter-row plowing without damaging tree roots; Tailored solutions for rocky mountainous areas and barren lands: Thickened double-layer welded, full-tungsten steel toothed models for reclamation of gravel slopes and abandoned mines; Customized widening solutions for large-scale farms: Extended and widened blade assemblies for clearing and preparing thousands of acres of farmland to enhance operational efficiency; Non-standard components for small tracked micro-plows: Custom-made rotors tailored specifically for domestic and imported orchard tracked deep-plowing machines; Dedicated designs for saline-alkali soils and heavy clay paddy fields: Low-resistance spiral gear plates preventing mud blockage and optimizing deep plowing performance.

Specification

 

Deepen the exploration Max Tilling Depth 15–35cm(Adjust via tine extension length)
Surface Treatment Conventional sandblasting, high-temperature spraying, blackening for rust prevention
Accessories The complete set includes the spindle, chuck, gears, and bolts.

 

Packing & Delivery

 

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To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided.

 

Company Profile

 

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FAQ

Q: Can you send us product samples?

A: Yes, samples are available. We will charge sample fee and freight.
Q: What is your production lead time?
A: Normally it takes 15-30 working days after receiving the deposit.

Q: Can you send a proforma invoice?
A: Certainly. I will send it to you within today.

Q: Do you sign formal sales contract?
A:Yes, we will make a formal contract for every order.

Q: How do you pack the goods?
A:Packaged in export-standard wooden boxes, suitable for long-distance transportation.

 

 

contact information

 

email:wyf@taccjx.com

Whatsapp:+86 15854864297

Website:www.machinetailor.com

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